Hayes Single Level Rollformer

A Hayes Single Level line is great for high production runs of a single profile, for example, corrugate or fencing.

Hayes Single Level New Zealand-made Rollformers are available in a wide range of specifications that can be customized depending on your requirements.

From cladding and decking to roofing and fencing lines, they are designed to support most industry-standard coatings and coil sizes, including Galvalume/Zincalume, Coloursteel, Resin coatings and more. Hayes Single Level Rollformers are robust and built to last. 

Single Level Rollformers can be equipped with Flying Shears in a feed-to-stop, or with high-production Flying Shears, a Powered Slitter, and a Plastic Applicator if required.

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Single Level Rollformer Standard Components Details

Hayes International FAQs
Infeed
  • Adjustable infeed guides to suit coil discrepancies and control under/overlap length; positioned via Siko-type screw adjustment.
  • Built-in lubrication system with felt wick applicator that applies lubricant to both sides of the sheet.
  • Manual pull-across slitter or a powered slitter with D2 hardened steel knives to reduce waste material.
Chassis And Pedestals
  • Fabricated steel chassis in segments for ease of handling.
  • Reference marking and leveling feet for ease of alignment.
  • Pedestals are a heavy-duty welded steel design with all working surfaces precision machined.
  • Each pedestal houses heavy duty self-aligning bearings with tooling shaft locking collars.
Tooling
  • Multiple tooling options are available depending on the profile spec and line speed required. All options are precision CNC machined in-house. These include:
    • Solid K1045 steel tooling rolls with a hard chrome finish.
    • Segmented D2 Steel through hardened to KC60 grade.
Rollformer Drive
  • Driven by dedicated VFD Electric motor mounted inside the chassis.
  • Power transmitted via heavy duty chain and sprocket.
  • Each bottom roll of tooling is driven, with first stations coupled via spur gear to aid traction.
Guarding
  • Guarding covers tooling rolls and transmission.
  • Welded steel and mesh construction painted with lacquer finish.
  • 2 Configurations available: 'Lift up' guards that open upwards with the aid of gas struts, or interlocking tunnel guards that open via sliding on track and rail system.
  • All guards are equipped with interlocking safety switches integrated into the safety system.
  • Polycarbonate guarding option available.
Guillotine
  • Heavy duty twin pillar post cut guillotine.
  • Hydraulically operated via dedicated powerpack housed inside the chassis.
  • Replaceable D2 through-hardened steel blades precision ground and sharpened.
Control System
  • Dedicated operator's console controlled via a PC and Hayes SmartCut multi-batching control.
  • Fully instrumented controls capable of operating in manual or automatic modes.
  • Data download and order entry facilities, fault-finding capability and operating safety system.
  • Can be configured to run select 3rd party control systems.
  • ERP integration capability (subject to controller type) with production reporting, scrap monitoring, etc. 

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If you’re ready to take the next step, let us know below. One of our team can get in touch to talk through your project. If you’d like to share a drawing, attach it below. We look forward to receiving your enquiry.

Optional Rollforming Equipment

Coil Handling

Hayes International offers a range of coil handling equipment, including Uncoilers, Coil Cars, and' hands-free’ systems for feeding coils.

Coil Car

Increase efficiency with Hayes Coil Cars. Easy coil loading without stopping production, featuring electric and hydraulic systems. 

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Hands Free System

Safer, easier coil feeding with Hayes 'Hands Free' system. Minimal operator intervention and pneumatic-driven peeler arm for efficient operation. 

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Linkage Uncoiler

6-tonne capacity with hydraulic drawbar system. Manual or automatic operation for seamless coil handling. 

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Twin Mandrel Uncoiler

Hayes Twin Mandrel Uncoilers offer fast, efficient coil changes for increased productivity. They have a 6-tonne capacity per side and 360° rotation. 

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Wedge Uncoiler

6-tonne capacity with hydraulic wedge system for reliable coil grip. Operates manually or automatically, featuring heavy-duty bearings and a dedicated hydraulic powerpack. 

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Finished Product Handling

Hayes International offers a range of product handling options, from fixed runout tables for manual offloading to drop tables. These tables stack finished products after each cut, ready for packing. 

End Tamper

Compact, time-saving accessory for automatic sheet alignment post-cut. Available in pneumatic or electric operation. 

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Runout Table

Support sheets exiting machines to prevent damage. Single and dual level options with automatic pneumatic drop arms. 

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Optional Panel Mill Equipment And Extras

 Hayes International offers a range of optional equipment to aid in production and decrease down time.

Powered Slitter

Motorized upgrade for automatic coil slitting. Operates via Hayes Smart-cut or manually, ensuring efficiency and safety. 

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Flying Shear

Enhance production speed with continuous cutting. Electric motor and servo-driven for precise cuts at 60m/min. Compatible with Single Level Rollformers and coil widths of 940mm to 1250mm. 

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Plastic Applicator

Smoothly applies film to coils with no folds or air bubbles. Suitable for single and dual level machines. Manual film application and cutting for precise control. 

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Fletcher Dimond Roofing

Case Study: Fletcher Dimond Roofing

General Manager Damien Sauni needed a partner to build a fully custom Rollforming machine — one that could manage the high output of a diverse product offering, with minimal operator intervention. After a long relationship of 40 years, Hayes International was, in Damien’s eyes, the best partner for the job. 

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Custom Metal Industries

Case Study: Custom Metal Industries

Custom Metal Industries is a 4th generation family business based out of Greenfield Indiana and has used Bradbury Group and Hayes Machines since 1960.  Custom Metal Industries and Hayes have grown together, in a true partnership lasting for generations.

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Spec A Machine

Hayes Rollformers are built for the most robust production lines. Hayes International has been manufacturing Rollformers for over 60 years and have a reputation as one of the world's top manufacturers of Rollformers and Rollforming equipment.

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